Precast concrete elements production, transport, installation

We are a manufacturer of precast elements in reinforced concrete and expanded clay concrete: we produce walls, floor slabs, beams, columns and balconies — then deliver them to site and install them. One contractor is responsible for the entire chain, from the BIM design to the last element set in place.
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Why precast

The structure is built in the factory — the site only assembles it

Precast construction means manufacturing structural elements — walls, floor slabs, beams — under controlled factory conditions rather than on the building site. The finished parts are delivered to site and assembled like building blocks. Everything that usually delays a build — weather, formwork, concrete curing — happens earlier, and under a roof.
Precast wall panel being tilted upright on a tilting table in the Formee production hall

Speed

Structural installation measured in days, not weeks. Production runs in parallel with groundworks and foundations.

Precision

Repeatable geometry from the mould instead of formwork assembled on site. Service openings are already exactly where they should be.

Weather independence

Indoor production continues through the winter, so frost and rain do not push back the handover date.

Less waste

A closed material loop at the plant, fewer wet trades and less bulk material transport to the building site.

Services · Production

Manufactured in the plant, not on site

As a precast concrete manufacturer we answer for the element from the mix design to the moment it is set on site — we do not broker someone else's production. Elements are produced on automated production tables, indoors and regardless of the weather. We operate our own batching plant, and every batch is documented from the BIM design — the same model used by the installation crew on site.
Precast wall on a production table in the Formee factory hall

BIM design

We turn the 3D model into shop drawings and reinforcement schedules. Clashes show up on screen, not on the building site.

Our own concrete and reinforcement

Mix designs are matched to the element's requirements — from normal-weight concrete to lightweight expanded clay (LECA) concrete.

Repeatability

Moulds and automation deliver the same geometry in the first and the five-hundredth element of a series.

Services · Transport

Safe transport of precast elements

A precast element reaches the site once, and it has to arrive in the order the crew will lift it. That is why we plan precast concrete transport together with the erection schedule and sequence, not after it. Deliveries are carried out by long-term external haulage partners using vehicles suited to the dimensions and weight of the elements; between 20 and 50 trucks leave the plant every day. Formee remains responsible for transport planning, loading sequence and coordination with the erection team, so an element is lifted straight from the trailer into its final position.
Low-loader carrying a precast wall panel on its way to the construction site

Delivery planning

A transport schedule aligned with the installation stages, so elements arrive on site exactly when they are needed.

Load securing

Correct stacking, fastening and pre-dispatch checks minimise the risk of damage in transit.

Unloading coordination

Well-organised site operations reduce downtime and keep project delivery on track.

Services · Installation

Efficient installation of precast elements on site

The greatest risk in precast is not in production but at the handover: an element made to the millimetre ends up with a crew seeing it for the first time. Precast concrete is installed by our own erection crews or — depending on their availability — by an erection subcontractor, always working from the same BIM model the shop drawings came from: the erection drawing gives the weight, the lifting points and the final position before the crane moves. When an outside crew installs, our coordinator supervises the work — delivery sequence, crane schedule and compliance with the erection documents stay with us. Reinforced concrete precast and precast walls are installed the same way, from the first floor to closing the structure.
Tower crane lowering a precast frame element onto the deck of a building under construction

Sequence and organisation

Installation follows an agreed sequence, taking account of deliveries, crane operations and conditions on site.

Safe working

Work is carried out in accordance with the installation plan and health and safety regulations — a dedicated work zone, controlled lifting and temporary bracing until the structure is permanently connected.

Pace of delivery

Efficient setting of elements reduces downtime and speeds up the move to the next stages, especially on large-format structures.

Scope and limits

What we deliver — and what we deliberately do not

Precast pays off where the layout repeats and the date is hard: apartment buildings, housing estates and the frame of industrial buildings. The limits are better known before the design than after it — a few things we leave to others, and we say so plainly.

In the scope of supply

  • Load-bearing and partition walls: solid, double and sandwich, in normal or expanded clay concrete
  • Floors: filigree and solid slabs
  • Stairs and balconies
  • Beams and columns
  • Architectural concrete elements and fences
  • Infrastructure products: road slabs, JOMB slabs, concrete blocks
  • Shop design in Tekla Structures, transport planning and erection

Out of scope

Hollow-core slabs (HC)
We do not produce hollow-core floors. The load-bearing floor in our catalogue is either a filigree or a solid slab.
L-shaped retaining walls
Not in our range. A retaining wall can be stacked dry from concrete blocks, but that is a different product and a different technology than a structural precast element.
Blocks and hollow masonry units
Small-format masonry products are outside our technology — we work with large elements set by crane.
Ground slab, roof and finishing
We supply the structure: walls, floors, stairs, balconies, beams and columns. The ground slab, the roof structure and the finishing works — windows, services, plaster and screeds — stay with the contractor.
Elements beyond the product limits
A wall larger than 3.85 × 9.00 m or a load longer than 8.5 m and heavier than 21 t is not impossible, but it travels as an abnormal load — with its own permit, a longer lead time and a different price.
Sites beyond roughly 1,000 km
We deliver within about a thousand kilometres of the plant in Międzyrzecz: Poland, Germany, Czechia, Slovakia, Denmark and Sweden. Beyond that range we do not deliver.
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